In-house production of LED modules
Specialised for over 10 years - High-Tech Made in Germany
Our development engineers design modules and control technology according to your requirements and matched to your applications such as luminaries, inspection machines, status displays, light modules for domestic appliances and many more. In our in-house assembly line, high performance automatic placement machines by Siemens place large and small components in an extremely fast and precise way. The soldering system VXC2450 air from the Vision X series by the European market leader Rehm offers high process performance in a very small space. The soldering process is carried out by convection, which means that heat is carried along by the air flow. This leads to reliable and reproducible soldering results and highest throughput within the smallest space.
The complete production process can be customised to your requirements and is to a large extent automatised. Production lots can be tracked back. accurately to the Bin. This is of particular importance for industrial applications that continually require the same brightness, colour or voltage for a long period of time. As development, procurement of materials, storage and production all take place on our premises, our process chain is cost efficient, traceable and less prone to failure. No module manufactured by us will leave our house without quality control.
Meeting our quality and safety regulations is our utmost priority! Therefore we produce without any poisonous substances and always work with ESD protective clothes and on ESD surfaces in the production area.
The production line.
Unequalled state-of-the-art production
Our ISO-certified production line has been tailored specifically to the requirements of assemblies with LED technology. Nearly one million components can be processed per day in the production line.
The entire process is flexibly adaptable to the requirements and batch sizes of our customers and runs fully automatically. Inhouse production (PDF)
- State-of-the-art machinery with the latest technology
- Production of circuit boards with lengths of up to 600 mm
- Traceability thanks to laser bar codes
- Maximum process safety with fully automated processing
- ISO certification
Mühlbauer WL 3000 Flying Galvo
Laser marking station
The laser marking station applies a consecutive identification or bar code to each platform. This enables permanent and tamper-proof traceability and can be integrated into your quality assurance chain. Individual texts or data such as BIN, date of production or item number can be applied.
- Individual marking for FR4 and aluminium circuit boards
- Enables traceability and facilitates quality assurance
- Saves costs in comparison with labelling
DEK Horizon 03iX
Solder paste printer
More than half of all defective soldering points can be traced back to the paste application. Our fully automated solder paste printer from market leader DEK is the basis of our high process reliability. With the Hawk-EYE paste inspection, we can verify to a precision of within a few µm whether the soldering paste is present and was applied precisely.
- Process-secure printing process for optimal soldering results
- Cycle time of only a few seconds
- The latest technology from market leader DEK
ASM SIPLACE Di2/TX2
Automatic mounting machine
The heart of our production is formed by the two mounting machines SIPLACE Di2 and TX2 from ASM, which offer the most modern assembly technology available on the market. They process up to 72,000 components per hour. An upstream scanning system records the serial number of the assembly and the data of the parts to be mounted. Therefore, permanent tracing can determine which component was mounted on which circuit board and when. This is a basic requirement for a traceability system required in applications such as the automotive sector. In addition, a new feeder technology ensures higher accuracy and faster makeready changes.
- Complete traceability of all production data
- Visioning system recognising twisting, breaks, incorrect position, etc.
- Low mounting costs with high delivery rates and reliability
Rehm VXC2450 air
Reflow convection soldering machine
The soldering system VXC2450 air from Rehm’s Vision X series offers high process performance in a very small space. The soldering process is carried out by convection, which means that heat is carried along by the air flow. Several independently adjustable process zones allow variable reflow profiling. The system is equipped with the user-friendly software ViCON, which is characterized by touch operation with numerous options for control, monitoring and analysis. The company Rehm, based in Blaubeuren, Swabia, is the European market leader in the field of soldering systems and counts numerous renowned and internationally successful companies among its customers.
- Reliable and reproducible soldering results
- Stable process, even with lead-free soldering
- Efficient and innovative energy management
- Reduced downtime
- Stress-free cooling
- Highest throughput within the smallest space
Automatic optical 3D inspection
Errors can in serial production can be found and sorted out with the 3D-AOI system. Components that are missing or incorrectly mounted, twisted and offset, and contaminated can be reliably recognised. The 4-way projection technology enables the best possible measurement coverage for high resolution.
- World-leading 3D measurement and inspection from KohYoung
- Errors are identified and visualised – The causes are found quickly
- Continuous process monitoring